
Competences &
Solutions

Competences &
Solutions




Taller - all from a single source
Manufacturing areas
Quality management
Our quality management plays a decisive role in ensuring our product quality. We carry out a large number of complex tests in our in-house test laboratory. This enables us to carry out both the tests required for approvals and the regular quality checks of our processes and to offer our customers consistently high product quality.
We carry out a wide range of tests, including withdrawal tests, crimp tests, micrographs, tumbel barrel tests (in accordance with DIN and BS), X-ray tests, residual moisture tests, tensile strength tests, switching performance tests and breakdown tests.
With our optical/tactile 3D measuring machines, we are able to realize complex measuring tasks in terms of dimensions, shape and position.
Plastic injection moulding
Our injection moulding shop is impressively equipped with a total of 30 injection moulding machines from the renowned brands Arburg, Battenfeld, Demag and Engel. With a maximum clamping force of 25 tonnes up to 220 tonnes, we are able to produce a wide range of parts with the highest precision.
Our machines are both part-electric and hydraulic, which enables us to achieve an optimum balance between efficiency and performance. The fully automated feeding and removal of parts ensures a smooth process and maximum productivity.
With a maximum injection moulding weight of 350g, we can process a wide range of materials, which are optimally prepared by our state-of-the-art material preparation systems from Maren Koch and Simar. In addition, we also have a range of auxiliary dryers for small batches to enable flexible production.
Our expertise covers a wide range of materials, including PBT, PA, PP, PVC, POM, TPE, ABS and ASA. We specialise in the production of hybrid components and connector bridges.
To ensure continuous production, we work in 3-shift operation. We rely on worker self-monitoring with documentation in our CAQ system in order to achieve the highest quality standards and fulfil our customers' requirements.
Assembling
Our production facility has a total of 10 assembly machines from renowned brands such as Kähny, Wefra, Sim, Dietz & Rollwa. With cycle times of 140 parts per minute, we achieve a high production capacity with maximum precision.
We use various methods such as joining, embossing, pressing and riveting to machine parts in different assembly processes. Thanks to our versatile methods, we can efficiently fulfil our customers' requirements and manufacture high-quality products.
We rely on integrated vision systems from Keyence and Cognex to ensure quality during the manufacturing process. These enable real-time online inspection during the production process to ensure that all parts meet the required standards.
All produced parts are automatically conveyed and stored in our high-bay warehouse. This enables us to ensure efficient warehousing and quickly make products available for dispatch or further processing steps.
Turning
In our turning area, we produce around 110 million turned parts in 3-shift operation. Our turning shop is equipped with 21 Eubama S8 rotary transfer lathes, an Uldrian TSM-22-8 rotary transfer lathe and two Star CNC SB12R type G sliding headstock lathes.
On the Eubama rotary transfer lathes, we produce turned parts from coils in dimensions of 3.98mm - 8.7mm round and rectangular cross-sections.
The raw material is delivered on metal coils weighing approx. 850 kg and fed to the machines on partly driven reels. One reel is sufficient for several layers.
Very complex turned parts up to a diameter of 12 mm can be produced from various materials on the two Star CNC sliding headstock lathes. Here, machining is carried out with front and rear sides, partly with driven tools. Special customer requirements can be manufactured here in small batches.
The tests during production are documented in a CAQ system. Specific test characteristics are specified and recorded for each part and each machine.
Stamping
In the stamping area, we produce around 200 million parts per year in multi-shift operation. Our stamping shop is equipped with three Bruderer BSTA500-110B automatic punching presses with a pressing force of 500 kN and a Mabu 25VPR/RC press with a pressing force of 250 kN.
We manufacture stamped parts in strip thicknesses of 0.3 to 2.5 mm, strip widths of up to 160 mm and at speeds of up to 1000 parts per minute from all common materials and surfaces. Both bulk parts and parts on the belt can be produced. An extensive range of peripherals is available, including pallet unwinders, coil unwinders, coil unwinders, automatic box changers for buffering parts, a coil winder and conveyor belts in various widths.
The in-process inspections are carried out using a MicroVu measuring machine, which has existing part fixtures and programmes. The parts can be measured optically, by laser and tactilely.
Galvanizing
Our state-of-the-art, fully automated bulk barrel electroplating system enables the refinement of up to 400 million components per year. Various copper alloys can be used as the base material. We guarantee consistent, first-class quality through continuous process monitoring. State-of-the-art coating thickness measurement systems using X-ray fluorescence also monitor the required coating thicknesses.
Our plant has a downstream waste water treatment system with environmentally friendly and resource-saving recirculation water management. All rinsing and waste water produced here is treated and monitored in accordance with applicable standards.