TALLER connects – a message that rings true in every respect!
TALLER GmbH was founded in 1978 and is today one of the leading global suppliers in the field of cable assemblies. We export 90% of our plug inserts worldwide.
Thanks to our highly automated manufacturing process for plug inserts, our quality standards are considered as industry benchmark.
We are equipped for the challenges posed by the global market and look forward to receiving your individual enquiries. Sure to be able to work out TALLER is proud in delivering innovative and efficient solutions.
2017
2014
Capacity expansion location Waldbronn
2010
Ad Capital acquires TALLER GmbH
2005
Foundation TALLER Marketing & Sales Dep. China
1998
Foundation Insert Mekanik ve Elektronik Türkei
1988
TALLER GmbH moves to new location in Waldbronn/Karlsruhe
1978
Foundation of TALLER GmbH Germany
From raw material to the finished product. Everything from a single source.
Due to this principle, TALLER produces turned and punched parts in-house . Our injection molding machines are state-of-the-art and equipped with automatic positioning of the pins, computer-controlled image data processing and complete monitoring of the manufacturing process.
Complete plug inserts are assembled in fully automated assembly cabins, equipped with camera- and computer-controlled monitoring systems to ensure highest product standards.
Quality control
Latest measuring equipment /
comprehensive testing laboratory
Further information …
Quality control
Certifications
• DIN ISO 9001:2015
• DIN ISO 50001:2018
• Top score supplier evaluations & Awards
Testing equipment
• Glow wire testing acc. VDE
• Connector interval testing
• Temperature rise testing
• Voltage drop test
• Ash testing for plastic material
• Hardness testing
• Breaking strength test
• Temperature testing
Molding
35 mio. molded parts p.a.
Further information …
Molding
• 35 mold machines from Arburg, DEMAG and ENGEL
• Max. clamping force between 50t and 350t
• Max. injection weight 580g
• Processing of PA, PBT, PP, PVC
Assembling
165 mio. hybrids p.a.
Further information …
Assembling
• 15 assembly machines
• Cycle times between 80-120 parts/min
• Applied processes: joining, embossing, pressing, welding, bond, rivet
• Built-in vision systems – „in process control“ (Cognex, Keyencs)
• Combined manual and automated workstations for medium and small series
Turning
200 mio. turned parts p.a.
Further information …
Turning
• 30 rotary indexing machines with partly integrated CNC-control from Eubama, Uldrian und Wolf
• Diameter max. 10mm
• 1 CNC-turning machine
• STAR CNC-turning machine (diameter max. 12mm)
• CAQ connected measuring system
Stamping
300 mio. stamped parts p.a.
Further information …
Stamping
• 4 stamping machines from Bruderer and Bihler
• Manufacturing of stampings with up to 1.000 parts/min and 500 kN pressing force
• Processing of Coils (bandwidth max. 160mm, strip thickness max. 3,0 mm)
• In-process tool control by structure-borne and double sheet checking
• CAQ connected measuring system (tactile-, visual, and laser measuring system)
Nickel plating
400 mio. nickel plated parts p.a.
Further information …
Nickel plating
• 1 electroplating for bulk goods
• Best price / performance conditions for bulk material – nickel on non-ferrous metal (brass) in terms of economy and environmental impact
• Monitoring, control and documentation according to DIN ISO 9001:2015 by continuously measurement and control technology
• Conservation of the environment and resources by using water circulation
• Measuring system (coating thickness)
Crimping
safe crimp connections
Further information …
Crimping
• Manual, semi and fully automatic crimping machines
• Output up to 1.000 pcs./hour
• Reliably manufacturing, maintenance-friendly, short set-up times
• Trimming and stripping modules
For safety and certification.
TALLER is certified according to DIN EN ISO 9001:2015 and DIN ISO 50001:2018. All divisions are subject to constant monitoring by an accredited certification institution.
Our products put customer safety first. That is why we work very closely with international testing bodies such as VDE, BSI, UL, ASTA and KEMA, where we enjoy high recognition.
TALLER has a test laboratory in which almost all tests that our customers have to undergo even during approvals can be carried out. We carry out pre-approval tests in our laboratory free of charge.
Our customers & partners.
The TALLER Group services more than 200 customers worldwide. TALLER delivers to OEMs and their suppliers in almost all African, Asian, Europen, North and South American countries.
